An Easy-to-Implement Solution for Accurate Inline Dimensional & Quality Inspection

Automate your quality control with real-time, CAD-based, high-precision inspection—verifying 100% of features and parts every cycle with sub-mm accuracy and >99.7% reliability.

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This is How it Works

Camera calibration

Patented, unique calibration algorithm technology enables the use of off-the-shelf cameras as high-end sensors.

CAD Based Alignment

Instantly aligns each part to its 3D digital twin—no jigs or fixtures required—for precise measurements and accurate feature verification.

In-Cycle Inline Inspection

Detects dimensional deviations and feature presence and quality (e.g. MIG welds, holes, spot welds, rivets, studs) across hundreds of inspection points—every cycle, in-line with part tracking.

AI-Powered Defect Detection

SkillReal’s patented open platform combines computer vision calibration with accelerated pre-trained large AI models to detect anomalies with >99.7% reliability.

Live Insights & Full Integration

Outputs real-time inspection results, dimensional and quality data, and alerts directly into PLC, MES, and factory dashboards for immediate action.

Supported Manufacturing Line Use Cases

Verify “As-built vs. As-designed”

robot calibration

Virtual Prototypes & Robot PROGRAM CALIBRATION

SUB-MM 3D measurements AND INSPECTION OF MANUFACTURED FEATURES LIKE WELD POINTS, STUDS

PROCESS POINTS INSPECTION, ALIGNMENT AND MARKING

Save Costs, Shorten timelines and Improve Quality

Watch SkillReal Digital Alignment in action

Why SkillReal Inline Inspection?

100% Feature Coverage, In-Cycle

Inline verification of every feature, every part, every cycle—no need for random sampling or EOL-only checks.

Immediate Cost-Savings

Reduce inspection costs by replacing manual and robotic systems with fast, AI-driven inspection that lowers labor, rework, recalls and scrap.

Zero Footprint Installment

Works directly on existing lines—no robots, jigs, or dedicated cells required.

Fast Deployment

No need for extensive AI training—SkillReal’s pre-trained large AI models deliver accuracy from day one.

Fully Compatible with Your Workflow

Seamlessly integrates into existing quality control systems, including PLC, MES, and PLM.

Prevent Defects Before They Escalate
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